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AdvanTech Corporation designed and implemented
controls for several Toxic Gas Distribution Systems
used by IBM, Matheson Tri-Gas, Mitsubishi, Sony,
Toshiba and other world-class semiconductor manufacturers.
Each system consists of several key components:
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Gas Cabinets, which
are used for supplying high purity gas to
the wafer manufacturing (lab) area. To control
the Gas Cabinet, AdvanTech Corporation developed
an innovative, microprocessor-based device
(Controller) designed to be easily mounted
on most Gas Cabinets housing one or several
gas cylinders. Each Controller is equipped
with a microprocessor, analog and digital
I/O, operator interface terminal, a number
of valves and various instrumentation. The
controller is responsible for performing
numerous automatic and operator initiated
functions such as gas dispensation, cylinder
purging, safety checks, alarming, maintenance,
communication with a remote Life Safety
Systems (LSS), etc. The operator (using
an intelligent terminal) has the capability
of selecting various operating modes, graphically
examining the status of all the instruments,
performing instrument calibration, modifying
control parameters, manually operating valves,
examining and acknowledging local alarms. |
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2. |
Universal Gas Cabinet Configuration
System, which is used for defining
unique control and monitoring properties
for any generic Gas Cabinet. Using this
configuration system AdvanTech's Gas Cabinet
Controllers may be utilized with a large
variety of dissimilar Gas Cabinets built
by different manufacturers and used for
dispensation of different gases. To configure
(or reconfigure) a controller a PC is connected
to the Controller and the operator is guided
through the configuration process by responding
to a number of questions such as transducer
ranges, tare weights, valve quantities,
valve configurations, alarm set points,
passwords and mode characteristics (number
of steps, step intervals, operator actions,
valve status). |
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3. |
Life Safety Systems,
which are used for monitoring the status
of various equipment, processes, plant conditions,
toxic gas leaks, fire, earthquakes and other
emergencies in the lab. The main responsibility
of LSS is to effectuate automatic emergency
plant shutdown functions and alarm notifications.
To perform these functions AdvanTech developed
an LSS system capable of communicating with
a variety of dissimilar equipment used in
the semiconductor manufacturing plants.
The LSS utilizes analog and digital I/O,
ASCII serial ports, Ethernet communications
media and telephone modems to flawlessly
carryout the required functions. |
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4. |
Toxic Gas Management Systems (TGMS),
which are used for providing gas use information
to the operating, quality control, purchasing
and management personnel. AdvanTech 's TGMS
system consists of an off-the-shelf software
package specially configured for this application
and distributed on the plant wide Local
Area Network (LAN). Utilizing this system,
authorized personnel have immediate access
to the information concerning remaining
availability of gas (in all cylinders),
daily, weekly and monthly cylinder usage,
date and time of new cylinder installation,
etc.
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